Fully Automatic Emulsifying, Dispersing and Homogenizing Machine

Product Introduction

The fully automatic emulsifying, dispersing and homogenizing machine can be customized for dispersion, mixing, emulsification, homogenization and dissolution. It allows observing the entire reaction processes of stirring, homogenization, emulsification, dispersion, mixing of materials through glass under vacuum or pressure conditions.

It can simultaneously measure the temperature, pressure, viscosity, pH, etc. of materials, and can also heat or cool the materials.

Product Features

1) The homogenization and emulsification device of this machine can reach the bottom of the reactor, and can perform internal circulation emulsification using the emulsifying head. By using a high-speed emulsification device combined with a slow-speed scraping function, the raw materials will form a strong circulating turbulent flow without dead angles, allowing the product to be fully mixed, emulsified, dispersed and homogenized, forming a good uniform molecular structure. This type of emulsification system has better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cooling more sufficient.

3) The vane-type vacuum pump is used for raw material suction, saving manpower. It adopts vacuum feeding, especially for powder materials, vacuum suction avoids dust flying. The entire process is carried out under vacuum conditions, preventing bubbles generated after high-speed stirring of materials, and can meet hygienic and sterile requirements. It can also be used to remove bubbles, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump will not produce oil and gas, and is suitable for GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, facilitating cleaning and maintenance work.

5) The lid device is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production status.

6) This machine is equipped with safety protection devices, such as vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., ensuring operational safety.

7) This entire unit is manufactured in compliance with GMP requirements, and is currently a domestic production equipment for shampoo and bath products.

Application Scope

It is applied in industries such as pharmaceuticals, cosmetics, lithium batteries, adhesives, etc., and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model ---YK-1L YK-2L  YK-5L  YK-10L

Stirring speed range ---50-500rpm

Vacuum degree ----0.1-0mpa

Lifting method ---Manual balance type/Electric type

Standard homogenizing emulsifier ---Y25/25G

Stirring paddle type ---Wall-scraping type

Optional stirring paddle ---Anchor type/Dissolving type/Vane type

Reactor ---Glass reactor/Stainless steel reactor

Material in contact with materials ---SUS304/SUS316L/PTFE

Equipment dimensions (mm) ---400*390*780

Working Principle: The high-shear dispersing, emulsifying and homogenizing machine with glass works by the high-speed and stable rotation of the rotor, generating comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed and angular speed; under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, liquid flow collision and other comprehensive effects are formed in the reasonable narrow gap between the stator and rotor. The materials circulate in the container through the above working process to obtain the product. The high tangential speed and high-frequency mechanical effect generated by the high-speed rotation of the rotor provide strong kinetic energy, making the materials subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, impact tearing and turbulence in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid) and foam (gas/liquid). The laboratory emulsifier is a device that efficiently, quickly and uniformly introduces one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible. When external energy is input, the two materials are recombined into a uniform phase. The laboratory emulsifier thus enables the immiscible solid phase, liquid phase and gas phase to be uniformly and finely dispersed and emulsified instantly under the combined action of corresponding mature processes and appropriate additives, and after high-frequency circulation, stable high-quality products are obtained.

Configurations of working heads with different specifications are designed to meet different experimental needs. Its distinctive characteristics and functions make it an ideal equipment for scientific research, product development, quality control and production processes in medical institutions, biological research, hygiene products, cosmetics, food processing, universities and colleges, etc.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavorings, various beverages, etc.

Chemical: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel oil, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, fiberglass, leather.

Daily use: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath gel, soap, ointment, etc.

Pharmaceutical: Various syrups, nutrient solutions, ointment preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings. Including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, multicolor coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking auxiliaries, resin emulsification, etc.

Pesticide: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Other: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reactive extraction and other fields.